JUMAG Innovation and efficiency in boiler systems

JUMAG is a market leader in boiler systems, known for its innovation and commitment to energy efficiency. Founded in Germany more than four decades ago, JUMAG has earned an enviable reputation in the boiler industry for its dedication to quality and sustainability.

Commitment to innovation

One of the distinguishing features of JUMAG is its constant commitment to innovation. The company invests heavily in research and development to ensure that its products are at the forefront of boiler technology. This is reflected in a series of technological advances that have revolutionized the industry, which we will tell you more about later.

A prime example of innovation is its JUMAG steam boiler system, which has set new standards in terms of efficiency and safety. This system uses highly efficient heat exchange technology that maximizes steam production while minimizing energy consumption. In addition, it is equipped with advanced safety features to protect both operators and the environment. We will discuss this in detail later.

JUMAG Products

JUMAG offers a wide range of products that meet the needs of various industries and applications. Some of the company’s product highlights include:

Steam boilers: JUMAG steam boilers are known for their efficiency and reliability. They are designed to meet the steam demands of different industries, from food to chemical.

Hot water boilers: For applications requiring hot water instead of steam, JUMAG offers highly efficient hot water boilers that ensure a constant supply of hot water at the desired temperature.

Heat recovery systems: JUMAG heat recovery systems help to make maximum use of waste energy and reduce heating costs. They are ideal for industrial and commercial installations.

Advanced control systems: JUMAG offers advanced control systems that allow operators to monitor and manage their boiler systems efficiently. This helps to optimize performance and reduce energy consumption.

Additionally we will mention a good part of the accessories that JUMAG makes available to its customers and that make life easier for the operators.

Before telling you about the history of JUMAG, we would like to tell you about other Seditesa collaborating brands with products related to JUMAG that might be of interest to you:

The history of JUMAG: Innovation from its origins

JUMAG’s history is a living testimony to innovation and the constant pursuit of excellence in the world of steam generation. In 1961, Theo Jungel, a daring engineer, created what is today one of the leading companies in the steam industry. Its history began with a simple but revolutionary idea: to combine the best of several steam generation devices into one. At the time, Theo Jungel’ s wife was successfully running several cleaning businesses, but the steam generators available on the market did not always meet her expectations. As a technician, Jungel had the ability to repair many things, and this skill led him to come up with an innovative solution to the problems his wife was facing.

This is how the idea of merging the advantages of different steam devices into a single device came about. This thought did not remain just words, but materialized in the first «JUMA» steam generator(Jungel, Mannheim). The market response was overwhelming: finally, there was a device that offered reliable performance and exceeded expectations.

What made the «JUMA» steam generator special was its unmatched efficiency. It took up minimal space, consumed less energy and water compared to its competitors, and performed its function outstandingly. This success not only satisfied Theo Jungel‘s wife, but also laid the foundation for a thriving business.

Today, JUMAG’s philosophy remains the same as in its beginnings: to offer «the best of everything in one device». This constant pursuit of excellence has led the company to become a benchmark in the steam generator industry.

JUMAG milestones and key figures

Since its founding in 1961, JUMAG has experienced continuous growth and has reached significant milestones in its history:

  • 1980: Sale of the first steam generator – JUMAG took a major step in selling its first steam generator, marking the beginning of its presence in the market.
  • 1990: Commercial registration of the JUMA steam generator – Official recognition of the quality and reliability of JUMAG products materialized with the commercial registration of the JUMA steam generator.
  • 2001: Registration of the current «JUMAG Dampferzeuger GmbH» – The commitment to excellence led the company to consolidate under the current name «JUMAG Dampferzeuger GmbH», reflecting its evolution and constant improvement.
  • Approximately 50 Employees – JUMAG’s growth has generated employment and contributed to the economic development of its region.
  • Numerous patents – Innovation and the search for unique solutions have resulted in numerous patents that support the quality and originality of JUMAG products.
  • Made in Baden-Württemberg – JUMAG’s production and management take place in Baden-Württemberg, a region known for its engineering and manufacturing excellence, and which guarantees a local tradition of well-trained and experienced employees.
  • Owner-managed – The company continues to be managed by the original owner’s family ensuring a continued commitment to quality and customer satisfaction.

Applications of JUMAG steam products

JUMAG steam generators are used for heating, cleaning, sterilizing, moistening or enabling chemical processes. Let’s give some examples:

Heating

Steam is emerging as an efficient heating source in various industrial sectors. Customers use steam to carry out tasks such as pasteurizing milk or boiling wort in beer production. In addition, JUMAG steam is highly demanded for heating pet food, ensuring quality and safety in this process.

Ecological cleaning

Steam cleaning is a technique that has gained popularity due to its effectiveness and its ability to dispense with harmful chemicals. Waterproof and heat-resistant surfaces benefit from a fast and gentle steam cleaning process. Among the most common uses are cleaning in butcher shops, as well as sanitizing beer and wine filters, KEGs and tanker trucks.

Humidification

Steam is a versatile tool in the field of humidification. It can heat and hydrate products at the same time, an essential aspect in the food industry, where the texture of baked goods is preserved and raw materials are processed. In addition, in paper production, steam plays a crucial role in preventing cracks or microscopic damage to the final product. However, steam not only benefits the products, but also the environment. In spaces such as libraries and archives, it ensures an optimal environmental climate for document preservation. Similarly, in hospital environments, steam is used to humidify the air and create a comfortable and healthy environment.

Safe sterilization

Steam sterilization is considered the safest method to ensure the sterility of various objects and materials. Many customers rely on our JUMAG steam generators to carry out this process. Surgical instruments, Petri dishes and medical devices are regularly subjected to this reliable method. In addition, JUMAG steam is also used in the sterilization of food products, such as canned food, ensuring the safety of the food that reaches our tables.

JUMAG® Rapid Steam Generators

JUMAG rapid steam generators achieve an exceptional balance by combining multiple key aspects in a single device. These generators are not only synonymous with quality and efficiency, but also offer reliability that meets the most demanding requirements.

Energy efficient and economical

  • High efficiency of steam boilers through high efficiency
  • Condensing technology with the use of optional exhaust gas condensation, with a combustion efficiency of more than 100 %.
  • Three- to four-pass exhaust ducts
  • Reduced water entrainment
    Energy-efficient JUMAG accessories for minimal losses
  • Possible burner replacement (oil / gas change)

Robust and low maintenance

  • Evaporation system according to the water space principle with a material thickness of up to 9 mm
  • No coil / no forced circulation boiler
  • Low maintenance centrifugal pump
  • High operational reliability due to simple and compact overall structure
  • High quality standards through the use of approved industrial components

Easy to operate

  • No need for authorization or supervision in many countries
  • Simple operation via a self-explanatory touch screen with text in many languages
  • Optionally with automatic purging or desalination
  • Customer service available 7 x 24 h.

JUMAG diesel or gas-fired steam generator

JUMAG diesel or gas-fired steam generator
JUMAG steam generator

It is an innovative solution that combines efficiency, economy and simplicity in a single unit. This generator represents an exceptional alternative on the market and offers a number of notable advantages that are worth highlighting:

Energy and cost efficiency

One of the most outstanding features of the JUMAG oil- or gas-fired steam generator is its energy efficiency. Thanks to its high performance, this generator makes the most of the energy contained in the fuel. In addition, it incorporates optional exhaust gas condensation technology, which takes its combustion efficiency beyond 100%, a feat that benefits both the environment and the user’s pocketbook.

Robust and low maintenance design:

Robustness and ease of maintenance are two crucial aspects of any industrial equipment. The JUMAG steam generator meets these requirements by employing an evaporation system based on the water space principle with a material thickness of up to 9 mm. This guarantees a long service life and exceptional wear resistance.

This generator dispenses with coils and forced circulation boilers, further reducing complexity and maintenance costs. In addition, the inclusion of a low-maintenance centrifugal pump and approved industrial components ensures high operational safety.

Juamg steam generator
Juamg steam generator

Ease of use and advanced control:

Ease of use is another strength of the JUMAG oil-fired steam generator. Its multilingual touch screen allows intuitive and uncomplicated operation. Optionally, it can be equipped with automatic purging or desalination, which further simplifies operation.

In addition, the stepless water level control and robust evaporation system ensure that the generator operates efficiently and reliably, producing high quality steam with low residual moisture.

Quality and sustainability:

Quality is a constant concern in steam production, and the JUMAG steam generator stands out for its outstanding quality. Numerous surfaces and parts are made of stainless steel, ensuring long service life and corrosion resistance. With an energy efficiency that can reach up to 97%, thanks to the economizer, this generator is perfectly aligned with today’s sustainability and energy efficiency standards.

In terms of operation, the JUMAG steam generator adopts a unique approach. The boiler pump fills the pressure vessel with feed water, depending on the water level in the steaming system. This results in efficient operation and minimal maintenance.

Electric steam generator with a top of 480 kg of steam/h

Electric steam generator with a top of 480 kg of steam/h
Electric steam generator with a top of 480 kg of steam/h

This electric generator is part of JUMAG’s EDI series and offers a range of capacities from 20 kW to 360 kW, and the highlight is that it can be used in hybrid operation with oil- and gas-fired steam boilers.

Built to last

The JUMAG EDI electric steam generator excels in its ability to produce high quality steam with minimal residual moisture. This is achieved by means of a high quality stainless steel construction that guarantees the generation of clean steam. In addition, it has a large water surface area to ensure dry steam production and an integrated droplet separator that keeps the steam dry even at low pressure.

Hardly maintenance-free

This generator is an economical and sustainable option due to its energy efficiency. It uses high-temperature resistant heating elements and a modular regulation of the heating elements, which minimizes the load. Thyristors are responsible for voltage-free phase shift switching, preventing current peaks and protecting the electrical network. All components are made of stainless materials, ensuring a long service life and exceptional resistance to adverse conditions.

Ease of use for technicians and repairmen

Ease of use is a distinguishing feature of the JUMAG EDI electric steam generator. Its intuitive touch screen in several languages. In addition, it does not require authorization or supervision in many countries, which simplifies its implementation.

JUMAG’s customer service in Germany (and with the support of Seditesa from Spain) is available 24 hours a day, 7 days a week, guaranteeing assistance at any time. Connection to PCs, mobile terminals or control centers is also possible, as well as remote maintenance, which further facilitates management and monitoring.

Details to consider

This generator stands out for its advanced technical design, which includes high-alloy stainless steel heating rods, resistant to high temperatures, with a low surface load. In addition, it offers water level control by means of modern vibration limiters and the possibility of fine-tuning the working pressure.

Innovative Operation

The JUMAG EDI electric steam generator operates differently from traditional electric steam generators. Depending on the water level in the evaporation system, the feed water is refilled into the pressure vessel by the integrated boiler pump. This ensures a constant water supply and efficient steam generation.

JUMAG multi-steam systems

Jumag multiple steam systems
Jumag multiple steam systems

When it comes to meeting steam needs in industrial and commercial environments, versatility and reliability are key. In this context, JUMAG Multi-Steam Systems stand out as an outstanding solution that combines flexibility, efficiency and robust redundancy to ensure an uninterrupted steam supply.

Adaptability

A highlight of JUMAG multi-steam systems is their ability to meet a wide range of steam demands. When a single steam boiler cannot meet peak demand or redundancy is sought to ensure fail-safe steam supply, the implementation of a multiple steam system is recommended. In this approach, several steam generators are installed in parallel, sharing a common water supply and a common blowdown vessel. This configuration makes it possible to efficiently adapt to fluctuations in steam consumption and ensure a reliable supply.

Energy versatility

In addition to their ability to provide scalable steam production, JUMAG multiple steam systems offer versatility in terms of energy sources. These systems can be configured as hybrid solutions, which means that they can combine electric steam generation with the use of oil or gas. This energy flexibility makes these systems ideal for adapting to future energy needs and changes in resource availability.

Efficiency and redundancy

Efficiency is fundamental to the operation of JUMAG multiple steam systems. A boiler sequence control adjusts steam generation capacity according to real-time demand. This ensures that each steam boiler operates optimally, maximizing energy efficiency and reducing operating costs. In addition, these systems stand out for their redundancy capability, which means that in the event of a boiler malfunction or maintenance, the other boilers can automatically take over the load. This feature is essential in applications where production continuity is critical.

Ease of maintenance and use

Operation of JUMAG multi-steam systems is simple and, in many countries, exempt from approval and control requirements. In addition, maintenance options including automatic purging or desalination are offered to ensure optimum performance. Customer service is available year-round, 24 hours a day, providing immediate assistance. These systems can also be connected to a computer, mobile terminals or control centers, simplifying remote monitoring and maintenance.

Designed for efficiency

JUMAG multiple steam systems are designed to save space and are scalable to allow for expansion of steam generation capacity in the future. The complete solution ensures optimum utilization, as the individual steam generators are automatically switched on and off according to steam demand, thus minimizing energy consumption.

In summary, JUMAG multi-steam systems are a comprehensive and highly reliable solution for steam generation in industrial and commercial applications. Their ability to adapt to changing production needs, their efficiency, redundancy and ease of use make them a strategic investment to improve operational continuity and optimize processes in a wide variety of industrial sectors. These systems are the answer to the search for a flexible and reliable steam supply in an ever-changing world.

JUMAG compact steam systems

JUMAG’s compact steam installations provide a number of key advantages that are worth exploring in detail:

Compact design and ready for immediate use

JUMAG’s compact steam installations stand out for their ingenious design that combines efficiency with convenience. These installations are delivered with a minimal footprint, which means that they occupy a small footprint compared to traditional steam configurations. All essential components, such as the steam generator, water treatment module and purge system, are perfectly matched to each other and pre-assembled on a base plate ready for connection. This design ensures easy and error-free installation, as common assembly problems are avoided. In addition, the base plate is optionally divisible for easy transport, insertion and assembly.

Operational efficiency

Safety and efficiency are critical aspects of any steam generation system. JUMAG compact steam systems excel in both aspects. All components, from the steam generator to the water treatment and blowdown vessel, are perfectly matched and designed to work together efficiently. This not only increases operational safety, but also contributes to system longevity and minimizes operating costs. In addition, these installations tend to be more economical than traditional configurations, both in terms of initial cost and operating cost.

Energy source flexibility

Power requirements may vary depending on the application and availability of resources. JUMAG’s compact steam installations offer flexibility by providing options for both oil- and gas-fired steam boilers and electric steam generators. This versatility allows companies to adapt to future energy needs and choose the most appropriate source for their operations.

Future scalability

Companies that anticipate an increase in their steam requirements in the future will appreciate the scalability of JUMAG’s compact steam installations. These installations can be expanded by connecting additional steam generators as required. This eliminates the worry of having to replace the entire system in the event of increased steam demand.

Maintenance and accessibility remain the house standard. We will not dwell on them, but they continue the standards of the generators discussed above.

Rental option

All JUMAG installations can also be rented, providing additional flexibility for companies that may prefer a short-term steam solution or wish to evaluate the system prior to purchase. Not many brands offer this option, so it’s something really distinctive about JUMAG.

JUMAG containerized steam systems

Jumag containerized steam systems
Jumag containerized steam systems

They represent a significant advance in the industry. These solutions combine the power of steam generation with the versatility of mobility, making them an attractive option for a wide range of industrial applications.

Immediate start-up

The first thing that stands out about JUMAG containerized steam installations is their compact and optimized design. This intelligent design takes up minimal space, making it ideal for applications where space is at a premium. In addition, they are delivered ready for connection, which eliminates the possibility of installation errors and significantly shortens the time required to put the installation into operation.

An exceptional feature of these installations is their ability to operate outdoors in all weather conditions, which further enhances their versatility and usefulness in a variety of situations.

Flexibility in steam production

JUMAG containerized steam installations offer a wide range of steam production options, from 20 kg/h to 4,240 kg/h, allowing you to adapt to the specific needs of your application. These facilities can be used as individual containers or can be configured as multiple units to meet larger demands.

In addition, they have the flexibility to be installed both indoors and outdoors in buildings, or even as mobile steam units, giving you the ability to bring steam generation to where it is needed most.

All other functions are identical to those already discussed in the JUMAG compact steam systems.

Safety first

JUMAG purge tanks offer a number of additional advantages. These include:

  • High operational safety due to connection to the boiler control system.
  • Reduced cooling water consumption due to delayed discharge.
  • The presence of a water level indicator further enhances operational safety.
  • Possibility of purging with noise reduction.
  • Easy access for maintenance work.
  • Basic equipment includes a mounted cold water supply module, designed to protect the wastewater channel, and compact piping for space-saving installation.

JUMAG’s commitment to quality

Quality is an absolute priority for JUMAG. The company follows rigorous quality standards at all stages of product design, manufacturing and testing. This ensures that every boiler system leaving the JUMAG facility meets the highest standards of performance and safety.

In addition, JUMAG is certified by various organizations and complies with relevant international standards, demonstrating its commitment to excellence and customer satisfaction. JUMAG products are known for their durability and reliability, making them a sound investment for any company.

Technical support and after-sales service

JUMAG not only offers high quality products, but also backs its customers with exceptional technical support. Customers can count on JUMAG’s team of experts to provide assistance in the installation, commissioning and maintenance of boiler systems.

In addition, the company offers after-sales service contracts that may include regular inspections, spare parts and technical assistance in case of problems. This ensures that JUMAG boiler systems operate optimally throughout their service life and that customers get maximum value from their investment.

Commitment and social responsibility

JUMAG cares deeply about its corporate social responsibility (CSR) and strives to contribute positively to the communities in which it operates. The company constantly seeks ways to reduce its environmental impact and supports local and global initiatives related to sustainability.

In addition, JUMAG values its employees and promotes a safe and equitable work environment. Diversity and inclusion are an integral part of the company’s culture, and the professional and personal development of employees is encouraged.

If you have any questions, please please contact us .

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